Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment

Autores
Ochoa Medina, H.; Leiva Yapur, J.; Fornaro, Osvaldo; Cárdenas Quezada, Z.
Año de publicación
2017
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
Background: The gouging torch process using air carbon arc cutting (CAC) device is a standard maintenance procedure carrying out in high-tonne equipment used in the minery industry. The application of this process could locally affect the mechanical properties and the microstructure in the thermally affect zone (HAZ). The changes involve variation in the local carbon concentration and a tempering effect. In commonly used steels in the manufacture of buckets (SAE 5130) and shovel handles (ASTM 514 grade S), the processes influence negatively the work lifetime and the future maintenance works on the device. Methods: Hardness, metallographic analysis trhough optical (OM) and scanning electron microscopy (SEM) were used to evaluate the affected zone. Results: An increasing carbon content up to 2 wt% C was observed in the affected area of the sample, on the slag adhered to it. Presumably, the rest of carbon is lost by evaporation during the process. Conclusions: The hardness measured on the surface of the cut zone shows an increased value for ASTM A 514 grade S, which does not present a notable change for SAE 5130. However, both steels showed a tempering effect. Micro-cracks of 20 to 40 μm appear, and in a few opportunities, a larger crack was found, reaching a total length of 1480 μm.
Fil: Ochoa Medina, H.. Universidad de Antofagasta; Chile
Fil: Leiva Yapur, J.. Universidad de Antofagasta; Chile
Fil: Fornaro, Osvaldo. Universidad Nacional del Centro de la Provincia de Buenos Aires. Facultad de Ciencias Exactas. Instituto de Física de Materiales; Argentina. Universidad Nacional del Centro de la Provincia de Buenos Aires. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Tandil. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires. - Provincia de Buenos Aires. Gobernación. Comisión de Investigaciones Científicas. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires; Argentina
Fil: Cárdenas Quezada, Z.. Universidad de Antofagasta; Chile
Materia
AIR CARBON ARC CUTTING
HEAVY EQUIPMENT
HIGH-STRENGTH STEELS
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/58199

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spelling Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipmentOchoa Medina, H.Leiva Yapur, J.Fornaro, OsvaldoCárdenas Quezada, Z.AIR CARBON ARC CUTTINGHEAVY EQUIPMENTHIGH-STRENGTH STEELShttps://purl.org/becyt/ford/1.3https://purl.org/becyt/ford/1Background: The gouging torch process using air carbon arc cutting (CAC) device is a standard maintenance procedure carrying out in high-tonne equipment used in the minery industry. The application of this process could locally affect the mechanical properties and the microstructure in the thermally affect zone (HAZ). The changes involve variation in the local carbon concentration and a tempering effect. In commonly used steels in the manufacture of buckets (SAE 5130) and shovel handles (ASTM 514 grade S), the processes influence negatively the work lifetime and the future maintenance works on the device. Methods: Hardness, metallographic analysis trhough optical (OM) and scanning electron microscopy (SEM) were used to evaluate the affected zone. Results: An increasing carbon content up to 2 wt% C was observed in the affected area of the sample, on the slag adhered to it. Presumably, the rest of carbon is lost by evaporation during the process. Conclusions: The hardness measured on the surface of the cut zone shows an increased value for ASTM A 514 grade S, which does not present a notable change for SAE 5130. However, both steels showed a tempering effect. Micro-cracks of 20 to 40 μm appear, and in a few opportunities, a larger crack was found, reaching a total length of 1480 μm.Fil: Ochoa Medina, H.. Universidad de Antofagasta; ChileFil: Leiva Yapur, J.. Universidad de Antofagasta; ChileFil: Fornaro, Osvaldo. Universidad Nacional del Centro de la Provincia de Buenos Aires. Facultad de Ciencias Exactas. Instituto de Física de Materiales; Argentina. Universidad Nacional del Centro de la Provincia de Buenos Aires. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Tandil. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires. - Provincia de Buenos Aires. Gobernación. Comisión de Investigaciones Científicas. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires; ArgentinaFil: Cárdenas Quezada, Z.. Universidad de Antofagasta; ChileSpringer2017-08info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/58199Ochoa Medina, H.; Leiva Yapur, J.; Fornaro, Osvaldo; Cárdenas Quezada, Z.; Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment; Springer; International Journal of Mechanical and Materials Engineering; 12; 1; 8-2017; 1-61823-03342198-2791CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/url/http://link.springer.com/10.1186/s40712-017-0086-2info:eu-repo/semantics/altIdentifier/doi/10.1186/s40712-017-0086-2info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-03T09:58:00Zoai:ri.conicet.gov.ar:11336/58199instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-03 09:58:01.162CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
title Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
spellingShingle Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
Ochoa Medina, H.
AIR CARBON ARC CUTTING
HEAVY EQUIPMENT
HIGH-STRENGTH STEELS
title_short Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
title_full Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
title_fullStr Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
title_full_unstemmed Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
title_sort Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment
dc.creator.none.fl_str_mv Ochoa Medina, H.
Leiva Yapur, J.
Fornaro, Osvaldo
Cárdenas Quezada, Z.
author Ochoa Medina, H.
author_facet Ochoa Medina, H.
Leiva Yapur, J.
Fornaro, Osvaldo
Cárdenas Quezada, Z.
author_role author
author2 Leiva Yapur, J.
Fornaro, Osvaldo
Cárdenas Quezada, Z.
author2_role author
author
author
dc.subject.none.fl_str_mv AIR CARBON ARC CUTTING
HEAVY EQUIPMENT
HIGH-STRENGTH STEELS
topic AIR CARBON ARC CUTTING
HEAVY EQUIPMENT
HIGH-STRENGTH STEELS
purl_subject.fl_str_mv https://purl.org/becyt/ford/1.3
https://purl.org/becyt/ford/1
dc.description.none.fl_txt_mv Background: The gouging torch process using air carbon arc cutting (CAC) device is a standard maintenance procedure carrying out in high-tonne equipment used in the minery industry. The application of this process could locally affect the mechanical properties and the microstructure in the thermally affect zone (HAZ). The changes involve variation in the local carbon concentration and a tempering effect. In commonly used steels in the manufacture of buckets (SAE 5130) and shovel handles (ASTM 514 grade S), the processes influence negatively the work lifetime and the future maintenance works on the device. Methods: Hardness, metallographic analysis trhough optical (OM) and scanning electron microscopy (SEM) were used to evaluate the affected zone. Results: An increasing carbon content up to 2 wt% C was observed in the affected area of the sample, on the slag adhered to it. Presumably, the rest of carbon is lost by evaporation during the process. Conclusions: The hardness measured on the surface of the cut zone shows an increased value for ASTM A 514 grade S, which does not present a notable change for SAE 5130. However, both steels showed a tempering effect. Micro-cracks of 20 to 40 μm appear, and in a few opportunities, a larger crack was found, reaching a total length of 1480 μm.
Fil: Ochoa Medina, H.. Universidad de Antofagasta; Chile
Fil: Leiva Yapur, J.. Universidad de Antofagasta; Chile
Fil: Fornaro, Osvaldo. Universidad Nacional del Centro de la Provincia de Buenos Aires. Facultad de Ciencias Exactas. Instituto de Física de Materiales; Argentina. Universidad Nacional del Centro de la Provincia de Buenos Aires. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Tandil. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires. - Provincia de Buenos Aires. Gobernación. Comisión de Investigaciones Científicas. Centro de Investigaciones en Física e Ingeniería del Centro de la Provincia de Buenos Aires; Argentina
Fil: Cárdenas Quezada, Z.. Universidad de Antofagasta; Chile
description Background: The gouging torch process using air carbon arc cutting (CAC) device is a standard maintenance procedure carrying out in high-tonne equipment used in the minery industry. The application of this process could locally affect the mechanical properties and the microstructure in the thermally affect zone (HAZ). The changes involve variation in the local carbon concentration and a tempering effect. In commonly used steels in the manufacture of buckets (SAE 5130) and shovel handles (ASTM 514 grade S), the processes influence negatively the work lifetime and the future maintenance works on the device. Methods: Hardness, metallographic analysis trhough optical (OM) and scanning electron microscopy (SEM) were used to evaluate the affected zone. Results: An increasing carbon content up to 2 wt% C was observed in the affected area of the sample, on the slag adhered to it. Presumably, the rest of carbon is lost by evaporation during the process. Conclusions: The hardness measured on the surface of the cut zone shows an increased value for ASTM A 514 grade S, which does not present a notable change for SAE 5130. However, both steels showed a tempering effect. Micro-cracks of 20 to 40 μm appear, and in a few opportunities, a larger crack was found, reaching a total length of 1480 μm.
publishDate 2017
dc.date.none.fl_str_mv 2017-08
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/58199
Ochoa Medina, H.; Leiva Yapur, J.; Fornaro, Osvaldo; Cárdenas Quezada, Z.; Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment; Springer; International Journal of Mechanical and Materials Engineering; 12; 1; 8-2017; 1-6
1823-0334
2198-2791
CONICET Digital
CONICET
url http://hdl.handle.net/11336/58199
identifier_str_mv Ochoa Medina, H.; Leiva Yapur, J.; Fornaro, Osvaldo; Cárdenas Quezada, Z.; Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment; Springer; International Journal of Mechanical and Materials Engineering; 12; 1; 8-2017; 1-6
1823-0334
2198-2791
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/url/http://link.springer.com/10.1186/s40712-017-0086-2
info:eu-repo/semantics/altIdentifier/doi/10.1186/s40712-017-0086-2
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
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eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv Springer
publisher.none.fl_str_mv Springer
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
instname:Consejo Nacional de Investigaciones Científicas y Técnicas
reponame_str CONICET Digital (CONICET)
collection CONICET Digital (CONICET)
instname_str Consejo Nacional de Investigaciones Científicas y Técnicas
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repository.mail.fl_str_mv dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar
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