Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy

Autores
Tufaro, Leonardo Nicolás; Buglioni, Luciano; Svoboda, Hernán Gabriel
Año de publicación
2021
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
Friction Stir Welding (FSW) is a solid-state welding process which has revolutionized several industries in the last thirty years. The heat needed to produce the joint is generated by friction at the tool-workpiece interface and plastic deformation of the material, being affected by parameters like tool rotational speed, travel speed, axial load and tool geometry, among others. The objective of this work was to analyse the energy transformations during FSW of AA5083 aluminium alloy in order to achieve a better comprehension of the whole process, and particularly the heat generation mechanisms and material flow, which will define the quality of the joint. Experimental measurements of process parameters and conceptual analytical and numerical models were implemented. Consumed electric current, axial load and thermal cycles were acquired during FSW of AA5083 plates, for different rotational and travel speeds. From these measurements, different magnitudes (heat and torque) associated to the energy transformations were calculated. The relationships between welding parameters, generated heat and torque, sticking and sliding components and contact condition were analysed and related with material flow. The sticking heat was always higher than the sliding one, even when contact condition was closer to pure sliding. For a giving heat input, a higher sticking component produced an increase in the material flow.
Fil: Tufaro, Leonardo Nicolás. Instituto Nacional de Tecnología Industrial; Argentina
Fil: Buglioni, Luciano. Instituto Nacional de Tecnología Industrial; Argentina
Fil: Svoboda, Hernán Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina. Universidad de Buenos Aires. Facultad de Ingeniería. Departamento de Ingeniería Mecánica; Argentina
Materia
FRICTION STIR WELDING
THERMAL CYCLE
AXIAL LOAD
STICKING
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/181384

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network_name_str CONICET Digital (CONICET)
spelling Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloyTufaro, Leonardo NicolásBuglioni, LucianoSvoboda, Hernán GabrielFRICTION STIR WELDINGTHERMAL CYCLEAXIAL LOADSTICKINGhttps://purl.org/becyt/ford/2.5https://purl.org/becyt/ford/2Friction Stir Welding (FSW) is a solid-state welding process which has revolutionized several industries in the last thirty years. The heat needed to produce the joint is generated by friction at the tool-workpiece interface and plastic deformation of the material, being affected by parameters like tool rotational speed, travel speed, axial load and tool geometry, among others. The objective of this work was to analyse the energy transformations during FSW of AA5083 aluminium alloy in order to achieve a better comprehension of the whole process, and particularly the heat generation mechanisms and material flow, which will define the quality of the joint. Experimental measurements of process parameters and conceptual analytical and numerical models were implemented. Consumed electric current, axial load and thermal cycles were acquired during FSW of AA5083 plates, for different rotational and travel speeds. From these measurements, different magnitudes (heat and torque) associated to the energy transformations were calculated. The relationships between welding parameters, generated heat and torque, sticking and sliding components and contact condition were analysed and related with material flow. The sticking heat was always higher than the sliding one, even when contact condition was closer to pure sliding. For a giving heat input, a higher sticking component produced an increase in the material flow.Fil: Tufaro, Leonardo Nicolás. Instituto Nacional de Tecnología Industrial; ArgentinaFil: Buglioni, Luciano. Instituto Nacional de Tecnología Industrial; ArgentinaFil: Svoboda, Hernán Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina. Universidad de Buenos Aires. Facultad de Ingeniería. Departamento de Ingeniería Mecánica; ArgentinaMedCrave2021-08info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/181384Tufaro, Leonardo Nicolás; Buglioni, Luciano; Svoboda, Hernán Gabriel; Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy; MedCrave ; Materials Science & Engineering International Journal; 5; 4; 8-2021; 124-1322574-9927CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/doi/10.15406/mseij.2021.05.00167info:eu-repo/semantics/altIdentifier/url/http://medcraveonline.com/MSEIJ/effect-of-welding-parameters-on-heat-generation-mechanisms-in-friction-stir-welding-of-aa5083-aluminium-alloy.htmlinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-10T13:12:07Zoai:ri.conicet.gov.ar:11336/181384instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-10 13:12:07.698CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
title Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
spellingShingle Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
Tufaro, Leonardo Nicolás
FRICTION STIR WELDING
THERMAL CYCLE
AXIAL LOAD
STICKING
title_short Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
title_full Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
title_fullStr Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
title_full_unstemmed Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
title_sort Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy
dc.creator.none.fl_str_mv Tufaro, Leonardo Nicolás
Buglioni, Luciano
Svoboda, Hernán Gabriel
author Tufaro, Leonardo Nicolás
author_facet Tufaro, Leonardo Nicolás
Buglioni, Luciano
Svoboda, Hernán Gabriel
author_role author
author2 Buglioni, Luciano
Svoboda, Hernán Gabriel
author2_role author
author
dc.subject.none.fl_str_mv FRICTION STIR WELDING
THERMAL CYCLE
AXIAL LOAD
STICKING
topic FRICTION STIR WELDING
THERMAL CYCLE
AXIAL LOAD
STICKING
purl_subject.fl_str_mv https://purl.org/becyt/ford/2.5
https://purl.org/becyt/ford/2
dc.description.none.fl_txt_mv Friction Stir Welding (FSW) is a solid-state welding process which has revolutionized several industries in the last thirty years. The heat needed to produce the joint is generated by friction at the tool-workpiece interface and plastic deformation of the material, being affected by parameters like tool rotational speed, travel speed, axial load and tool geometry, among others. The objective of this work was to analyse the energy transformations during FSW of AA5083 aluminium alloy in order to achieve a better comprehension of the whole process, and particularly the heat generation mechanisms and material flow, which will define the quality of the joint. Experimental measurements of process parameters and conceptual analytical and numerical models were implemented. Consumed electric current, axial load and thermal cycles were acquired during FSW of AA5083 plates, for different rotational and travel speeds. From these measurements, different magnitudes (heat and torque) associated to the energy transformations were calculated. The relationships between welding parameters, generated heat and torque, sticking and sliding components and contact condition were analysed and related with material flow. The sticking heat was always higher than the sliding one, even when contact condition was closer to pure sliding. For a giving heat input, a higher sticking component produced an increase in the material flow.
Fil: Tufaro, Leonardo Nicolás. Instituto Nacional de Tecnología Industrial; Argentina
Fil: Buglioni, Luciano. Instituto Nacional de Tecnología Industrial; Argentina
Fil: Svoboda, Hernán Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina. Universidad de Buenos Aires. Facultad de Ingeniería. Departamento de Ingeniería Mecánica; Argentina
description Friction Stir Welding (FSW) is a solid-state welding process which has revolutionized several industries in the last thirty years. The heat needed to produce the joint is generated by friction at the tool-workpiece interface and plastic deformation of the material, being affected by parameters like tool rotational speed, travel speed, axial load and tool geometry, among others. The objective of this work was to analyse the energy transformations during FSW of AA5083 aluminium alloy in order to achieve a better comprehension of the whole process, and particularly the heat generation mechanisms and material flow, which will define the quality of the joint. Experimental measurements of process parameters and conceptual analytical and numerical models were implemented. Consumed electric current, axial load and thermal cycles were acquired during FSW of AA5083 plates, for different rotational and travel speeds. From these measurements, different magnitudes (heat and torque) associated to the energy transformations were calculated. The relationships between welding parameters, generated heat and torque, sticking and sliding components and contact condition were analysed and related with material flow. The sticking heat was always higher than the sliding one, even when contact condition was closer to pure sliding. For a giving heat input, a higher sticking component produced an increase in the material flow.
publishDate 2021
dc.date.none.fl_str_mv 2021-08
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/181384
Tufaro, Leonardo Nicolás; Buglioni, Luciano; Svoboda, Hernán Gabriel; Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy; MedCrave ; Materials Science & Engineering International Journal; 5; 4; 8-2021; 124-132
2574-9927
CONICET Digital
CONICET
url http://hdl.handle.net/11336/181384
identifier_str_mv Tufaro, Leonardo Nicolás; Buglioni, Luciano; Svoboda, Hernán Gabriel; Effect of welding parameters on heat generation mechanisms in friction stir welding of AA5083 aluminium alloy; MedCrave ; Materials Science & Engineering International Journal; 5; 4; 8-2021; 124-132
2574-9927
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/doi/10.15406/mseij.2021.05.00167
info:eu-repo/semantics/altIdentifier/url/http://medcraveonline.com/MSEIJ/effect-of-welding-parameters-on-heat-generation-mechanisms-in-friction-stir-welding-of-aa5083-aluminium-alloy.html
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv MedCrave
publisher.none.fl_str_mv MedCrave
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
instname:Consejo Nacional de Investigaciones Científicas y Técnicas
reponame_str CONICET Digital (CONICET)
collection CONICET Digital (CONICET)
instname_str Consejo Nacional de Investigaciones Científicas y Técnicas
repository.name.fl_str_mv CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas
repository.mail.fl_str_mv dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar
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