Failure analysis of packing plate in a hyper compressor at a petrochemical plant

Autores
Otegui, Luis Jose; Fazzini, Pablo Gabriel; Marquez, A.; Barcia, P. L.
Año de publicación
2008
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
Cracks in one of the packing plates of a two stage multi-cylinder 250 MPa polymer hyper compressor at a petrochemical plant provoked a gas leak and a plant stop. Fractographic and micrographic analyses and mechanical modelling revealed that fatigue cracks developed in both inner and outer discs of the fretted packing plate. First cracks initiated in the inner disc from pre-existing micro-cracks in the wall of a 3 mm sealing oil channel, fatigue crack growth time was 70 days. Several small cracks were found on the surface of the oil channel, intergranular with few ramifications. These micro-cracks initiated by low cycle fatigue, after 1000 stop and run cycles. Microcracking in other packing plates in this and other similar compressors was found to be likely. The influence of excessive wear and possible non-destructive assessment techniques or replacement strategies is discussed.
Fil: Otegui, Luis Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina. YPF - Tecnología; Argentina
Fil: Fazzini, Pablo Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina
Fil: Marquez, A.. GIE; Argentina
Fil: Barcia, P. L.. Dow Argentina; Argentina
Materia
Failure Analysis
Fatigue
High Pressure
Polymer Compressor
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by-nc-nd/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/67395

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spelling Failure analysis of packing plate in a hyper compressor at a petrochemical plantOtegui, Luis JoseFazzini, Pablo GabrielMarquez, A.Barcia, P. L.Failure AnalysisFatigueHigh PressurePolymer Compressorhttps://purl.org/becyt/ford/2.5https://purl.org/becyt/ford/2https://purl.org/becyt/ford/1.4https://purl.org/becyt/ford/1Cracks in one of the packing plates of a two stage multi-cylinder 250 MPa polymer hyper compressor at a petrochemical plant provoked a gas leak and a plant stop. Fractographic and micrographic analyses and mechanical modelling revealed that fatigue cracks developed in both inner and outer discs of the fretted packing plate. First cracks initiated in the inner disc from pre-existing micro-cracks in the wall of a 3 mm sealing oil channel, fatigue crack growth time was 70 days. Several small cracks were found on the surface of the oil channel, intergranular with few ramifications. These micro-cracks initiated by low cycle fatigue, after 1000 stop and run cycles. Microcracking in other packing plates in this and other similar compressors was found to be likely. The influence of excessive wear and possible non-destructive assessment techniques or replacement strategies is discussed.Fil: Otegui, Luis Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina. YPF - Tecnología; ArgentinaFil: Fazzini, Pablo Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Marquez, A.. GIE; ArgentinaFil: Barcia, P. L.. Dow Argentina; ArgentinaElsevier2008-07info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/67395Otegui, Luis Jose; Fazzini, Pablo Gabriel; Marquez, A.; Barcia, P. L.; Failure analysis of packing plate in a hyper compressor at a petrochemical plant; Elsevier; Engineering Failure Analysis; 15; 5; 7-2008; 531-5421350-6307CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/url/https://www.sciencedirect.com/science/article/pii/S1350630707000878info:eu-repo/semantics/altIdentifier/doi/10.1016/j.engfailanal.2007.04.010info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-nd/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-10-15T15:19:04Zoai:ri.conicet.gov.ar:11336/67395instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-10-15 15:19:04.791CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv Failure analysis of packing plate in a hyper compressor at a petrochemical plant
title Failure analysis of packing plate in a hyper compressor at a petrochemical plant
spellingShingle Failure analysis of packing plate in a hyper compressor at a petrochemical plant
Otegui, Luis Jose
Failure Analysis
Fatigue
High Pressure
Polymer Compressor
title_short Failure analysis of packing plate in a hyper compressor at a petrochemical plant
title_full Failure analysis of packing plate in a hyper compressor at a petrochemical plant
title_fullStr Failure analysis of packing plate in a hyper compressor at a petrochemical plant
title_full_unstemmed Failure analysis of packing plate in a hyper compressor at a petrochemical plant
title_sort Failure analysis of packing plate in a hyper compressor at a petrochemical plant
dc.creator.none.fl_str_mv Otegui, Luis Jose
Fazzini, Pablo Gabriel
Marquez, A.
Barcia, P. L.
author Otegui, Luis Jose
author_facet Otegui, Luis Jose
Fazzini, Pablo Gabriel
Marquez, A.
Barcia, P. L.
author_role author
author2 Fazzini, Pablo Gabriel
Marquez, A.
Barcia, P. L.
author2_role author
author
author
dc.subject.none.fl_str_mv Failure Analysis
Fatigue
High Pressure
Polymer Compressor
topic Failure Analysis
Fatigue
High Pressure
Polymer Compressor
purl_subject.fl_str_mv https://purl.org/becyt/ford/2.5
https://purl.org/becyt/ford/2
https://purl.org/becyt/ford/1.4
https://purl.org/becyt/ford/1
dc.description.none.fl_txt_mv Cracks in one of the packing plates of a two stage multi-cylinder 250 MPa polymer hyper compressor at a petrochemical plant provoked a gas leak and a plant stop. Fractographic and micrographic analyses and mechanical modelling revealed that fatigue cracks developed in both inner and outer discs of the fretted packing plate. First cracks initiated in the inner disc from pre-existing micro-cracks in the wall of a 3 mm sealing oil channel, fatigue crack growth time was 70 days. Several small cracks were found on the surface of the oil channel, intergranular with few ramifications. These micro-cracks initiated by low cycle fatigue, after 1000 stop and run cycles. Microcracking in other packing plates in this and other similar compressors was found to be likely. The influence of excessive wear and possible non-destructive assessment techniques or replacement strategies is discussed.
Fil: Otegui, Luis Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina. YPF - Tecnología; Argentina
Fil: Fazzini, Pablo Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina
Fil: Marquez, A.. GIE; Argentina
Fil: Barcia, P. L.. Dow Argentina; Argentina
description Cracks in one of the packing plates of a two stage multi-cylinder 250 MPa polymer hyper compressor at a petrochemical plant provoked a gas leak and a plant stop. Fractographic and micrographic analyses and mechanical modelling revealed that fatigue cracks developed in both inner and outer discs of the fretted packing plate. First cracks initiated in the inner disc from pre-existing micro-cracks in the wall of a 3 mm sealing oil channel, fatigue crack growth time was 70 days. Several small cracks were found on the surface of the oil channel, intergranular with few ramifications. These micro-cracks initiated by low cycle fatigue, after 1000 stop and run cycles. Microcracking in other packing plates in this and other similar compressors was found to be likely. The influence of excessive wear and possible non-destructive assessment techniques or replacement strategies is discussed.
publishDate 2008
dc.date.none.fl_str_mv 2008-07
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/67395
Otegui, Luis Jose; Fazzini, Pablo Gabriel; Marquez, A.; Barcia, P. L.; Failure analysis of packing plate in a hyper compressor at a petrochemical plant; Elsevier; Engineering Failure Analysis; 15; 5; 7-2008; 531-542
1350-6307
CONICET Digital
CONICET
url http://hdl.handle.net/11336/67395
identifier_str_mv Otegui, Luis Jose; Fazzini, Pablo Gabriel; Marquez, A.; Barcia, P. L.; Failure analysis of packing plate in a hyper compressor at a petrochemical plant; Elsevier; Engineering Failure Analysis; 15; 5; 7-2008; 531-542
1350-6307
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/url/https://www.sciencedirect.com/science/article/pii/S1350630707000878
info:eu-repo/semantics/altIdentifier/doi/10.1016/j.engfailanal.2007.04.010
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
https://creativecommons.org/licenses/by-nc-nd/2.5/ar/
eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by-nc-nd/2.5/ar/
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
instname:Consejo Nacional de Investigaciones Científicas y Técnicas
reponame_str CONICET Digital (CONICET)
collection CONICET Digital (CONICET)
instname_str Consejo Nacional de Investigaciones Científicas y Técnicas
repository.name.fl_str_mv CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas
repository.mail.fl_str_mv dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar
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