Root causes of fire in a solvent pipe at a petrochemical plant

Autores
Otegui, Luis Jose; Fazzini, Pablo Gabriel
Año de publicación
2009
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
The root causes of a leak followed by a small fire in a 2 in. solvent pipe in a Petrochemical Plant are discussed. The fire occurred during blanket heating to 300 °C to dissolve polymer clogs. Fractographic and metallographic analyses showed that the failure is characterized by intergranular through the thickness propagation of longitudinal cracks initiated at the outer pipe surface. This cracking mode is called r-type cavitation. The leaking solvent self ignited, polymer deposits inside the pipe carbonized, microstructure changed. All these indicate that pipe temperature during blanket heating reached 550 °C, much above the specified 300 °C maximum. At this temperature yield strength of the pipe material got below nominal hoop stress due to normal internal pressure. The failure of the temperature control system in one of the heating blanket sets was the main event that caused the fire. However, other conditions and exceeded barriers are discussed, related with safety procedures and insufficient support of the ongoing investigation by the contractor involved in the incident. As a result, changes in the declogging and safety procedures were introduced. © 2008 Elsevier Ltd. All rights reserved.
Fil: Otegui, Luis Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina
Fil: Fazzini, Pablo Gabriel. GIE S.A.; Argentina
Materia
High Temperature
Maintenance
Petrochemical Plant
Pipe Failure
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/66060
Acceder
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network_name_str CONICET Digital (CONICET)
spelling Root causes of fire in a solvent pipe at a petrochemical plantOtegui, Luis JoseFazzini, Pablo GabrielHigh TemperatureMaintenancePetrochemical PlantPipe Failurehttps://purl.org/becyt/ford/1.3https://purl.org/becyt/ford/1https://purl.org/becyt/ford/2.5https://purl.org/becyt/ford/2The root causes of a leak followed by a small fire in a 2 in. solvent pipe in a Petrochemical Plant are discussed. The fire occurred during blanket heating to 300 °C to dissolve polymer clogs. Fractographic and metallographic analyses showed that the failure is characterized by intergranular through the thickness propagation of longitudinal cracks initiated at the outer pipe surface. This cracking mode is called r-type cavitation. The leaking solvent self ignited, polymer deposits inside the pipe carbonized, microstructure changed. All these indicate that pipe temperature during blanket heating reached 550 °C, much above the specified 300 °C maximum. At this temperature yield strength of the pipe material got below nominal hoop stress due to normal internal pressure. The failure of the temperature control system in one of the heating blanket sets was the main event that caused the fire. However, other conditions and exceeded barriers are discussed, related with safety procedures and insufficient support of the ongoing investigation by the contractor involved in the incident. As a result, changes in the declogging and safety procedures were introduced. © 2008 Elsevier Ltd. All rights reserved.Fil: Otegui, Luis Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; ArgentinaFil: Fazzini, Pablo Gabriel. GIE S.A.; ArgentinaPergamon-Elsevier Science Ltd2009-09-02info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/66060Otegui, Luis Jose; Fazzini, Pablo Gabriel; Root causes of fire in a solvent pipe at a petrochemical plant; Pergamon-Elsevier Science Ltd; Engineering Failure Analysis; 16; 6; 2-9-2009; 1903-19111350-6307CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/url/https://www.sciencedirect.com/science/article/pii/S1350630708002264info:eu-repo/semantics/altIdentifier/doi/10.1016/j.engfailanal.2008.09.029info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-29T09:38:58Zoai:ri.conicet.gov.ar:11336/66060instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-29 09:38:58.487CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv Root causes of fire in a solvent pipe at a petrochemical plant
title Root causes of fire in a solvent pipe at a petrochemical plant
spellingShingle Root causes of fire in a solvent pipe at a petrochemical plant
Otegui, Luis Jose
High Temperature
Maintenance
Petrochemical Plant
Pipe Failure
title_short Root causes of fire in a solvent pipe at a petrochemical plant
title_full Root causes of fire in a solvent pipe at a petrochemical plant
title_fullStr Root causes of fire in a solvent pipe at a petrochemical plant
title_full_unstemmed Root causes of fire in a solvent pipe at a petrochemical plant
title_sort Root causes of fire in a solvent pipe at a petrochemical plant
dc.creator.none.fl_str_mv Otegui, Luis Jose
Fazzini, Pablo Gabriel
author Otegui, Luis Jose
author_facet Otegui, Luis Jose
Fazzini, Pablo Gabriel
author_role author
author2 Fazzini, Pablo Gabriel
author2_role author
dc.subject.none.fl_str_mv High Temperature
Maintenance
Petrochemical Plant
Pipe Failure
topic High Temperature
Maintenance
Petrochemical Plant
Pipe Failure
purl_subject.fl_str_mv https://purl.org/becyt/ford/1.3
https://purl.org/becyt/ford/1
https://purl.org/becyt/ford/2.5
https://purl.org/becyt/ford/2
dc.description.none.fl_txt_mv The root causes of a leak followed by a small fire in a 2 in. solvent pipe in a Petrochemical Plant are discussed. The fire occurred during blanket heating to 300 °C to dissolve polymer clogs. Fractographic and metallographic analyses showed that the failure is characterized by intergranular through the thickness propagation of longitudinal cracks initiated at the outer pipe surface. This cracking mode is called r-type cavitation. The leaking solvent self ignited, polymer deposits inside the pipe carbonized, microstructure changed. All these indicate that pipe temperature during blanket heating reached 550 °C, much above the specified 300 °C maximum. At this temperature yield strength of the pipe material got below nominal hoop stress due to normal internal pressure. The failure of the temperature control system in one of the heating blanket sets was the main event that caused the fire. However, other conditions and exceeded barriers are discussed, related with safety procedures and insufficient support of the ongoing investigation by the contractor involved in the incident. As a result, changes in the declogging and safety procedures were introduced. © 2008 Elsevier Ltd. All rights reserved.
Fil: Otegui, Luis Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina
Fil: Fazzini, Pablo Gabriel. GIE S.A.; Argentina
description The root causes of a leak followed by a small fire in a 2 in. solvent pipe in a Petrochemical Plant are discussed. The fire occurred during blanket heating to 300 °C to dissolve polymer clogs. Fractographic and metallographic analyses showed that the failure is characterized by intergranular through the thickness propagation of longitudinal cracks initiated at the outer pipe surface. This cracking mode is called r-type cavitation. The leaking solvent self ignited, polymer deposits inside the pipe carbonized, microstructure changed. All these indicate that pipe temperature during blanket heating reached 550 °C, much above the specified 300 °C maximum. At this temperature yield strength of the pipe material got below nominal hoop stress due to normal internal pressure. The failure of the temperature control system in one of the heating blanket sets was the main event that caused the fire. However, other conditions and exceeded barriers are discussed, related with safety procedures and insufficient support of the ongoing investigation by the contractor involved in the incident. As a result, changes in the declogging and safety procedures were introduced. © 2008 Elsevier Ltd. All rights reserved.
publishDate 2009
dc.date.none.fl_str_mv 2009-09-02
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/66060
Otegui, Luis Jose; Fazzini, Pablo Gabriel; Root causes of fire in a solvent pipe at a petrochemical plant; Pergamon-Elsevier Science Ltd; Engineering Failure Analysis; 16; 6; 2-9-2009; 1903-1911
1350-6307
CONICET Digital
CONICET
url http://hdl.handle.net/11336/66060
identifier_str_mv Otegui, Luis Jose; Fazzini, Pablo Gabriel; Root causes of fire in a solvent pipe at a petrochemical plant; Pergamon-Elsevier Science Ltd; Engineering Failure Analysis; 16; 6; 2-9-2009; 1903-1911
1350-6307
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/url/https://www.sciencedirect.com/science/article/pii/S1350630708002264
info:eu-repo/semantics/altIdentifier/doi/10.1016/j.engfailanal.2008.09.029
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv Pergamon-Elsevier Science Ltd
publisher.none.fl_str_mv Pergamon-Elsevier Science Ltd
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
instname:Consejo Nacional de Investigaciones Científicas y Técnicas
reponame_str CONICET Digital (CONICET)
collection CONICET Digital (CONICET)
instname_str Consejo Nacional de Investigaciones Científicas y Técnicas
repository.name.fl_str_mv CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas
repository.mail.fl_str_mv dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar
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score 13.069144

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