Modeling of an industrial vibrating double-deck screen of a urea granulation circuit

Autores
Cotabarren, Ivana María; Rossit, Jose; Bucala, Veronica; Piña, Juliana
Año de publicación
2009
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
A reliable mathematical model to predict the performance of double-deck screens from an industrial urea granulation circuit is provided in this work. The classification in each deck was described by the empirical model reported by Karra [Karra, V. K. Development of a Model for Predicting the Screening Performance of a Vibrating Screen. CIM Bull. 1979, 72, 804.] for the mining industry. The estimation of model parameters was based on industrial data collected from two large-scale double-deck screens belonging to a urea granulation plant. Prior to parameter fitting, data reconciliation of the solid streams was performed, with the aim of determining the unmeasured mass flows and the reconciled particle size distributions that fulfill the material balances for every size class. The results indicate that the fitted model reproduces in an accurate way the performance of the urea granules classification device. Thus, the screen mathematical representation can be used as a module of a plant simulator for many existing urea granulation circuits, which (independently of the technology) have similar industrial vibrating double-deck screens to attain the marketable product granulometry. In addition, the fitted model allows finding the optimal screen apertures to achieve the desired product attributes and recycle ratios. © 2009 American Chemical Society.
Fil: Cotabarren, Ivana María. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Fil: Rossit, Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Fil: Bucala, Veronica. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Fil: Piña, Juliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Materia
Double-Deck Screens
Industrial Granulation Circuits
Modeling
Simulation
Urea
Fertilizer
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/61987

id CONICETDig_c576dc8e9599d6b78881182c918811ed
oai_identifier_str oai:ri.conicet.gov.ar:11336/61987
network_acronym_str CONICETDig
repository_id_str 3498
network_name_str CONICET Digital (CONICET)
spelling Modeling of an industrial vibrating double-deck screen of a urea granulation circuitCotabarren, Ivana MaríaRossit, JoseBucala, VeronicaPiña, JulianaDouble-Deck ScreensIndustrial Granulation CircuitsModelingSimulationUreaFertilizerhttps://purl.org/becyt/ford/2.4https://purl.org/becyt/ford/2A reliable mathematical model to predict the performance of double-deck screens from an industrial urea granulation circuit is provided in this work. The classification in each deck was described by the empirical model reported by Karra [Karra, V. K. Development of a Model for Predicting the Screening Performance of a Vibrating Screen. CIM Bull. 1979, 72, 804.] for the mining industry. The estimation of model parameters was based on industrial data collected from two large-scale double-deck screens belonging to a urea granulation plant. Prior to parameter fitting, data reconciliation of the solid streams was performed, with the aim of determining the unmeasured mass flows and the reconciled particle size distributions that fulfill the material balances for every size class. The results indicate that the fitted model reproduces in an accurate way the performance of the urea granules classification device. Thus, the screen mathematical representation can be used as a module of a plant simulator for many existing urea granulation circuits, which (independently of the technology) have similar industrial vibrating double-deck screens to attain the marketable product granulometry. In addition, the fitted model allows finding the optimal screen apertures to achieve the desired product attributes and recycle ratios. © 2009 American Chemical Society.Fil: Cotabarren, Ivana María. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; ArgentinaFil: Rossit, Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; ArgentinaFil: Bucala, Veronica. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; ArgentinaFil: Piña, Juliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; ArgentinaAmerican Chemical Society2009-03info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/61987Cotabarren, Ivana María; Rossit, Jose; Bucala, Veronica; Piña, Juliana; Modeling of an industrial vibrating double-deck screen of a urea granulation circuit; American Chemical Society; Industrial & Engineering Chemical Research; 48; 6; 3-2009; 3187-31960888-5885CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/doi/10.1021/ie800968yinfo:eu-repo/semantics/altIdentifier/url/https://pubs.acs.org/doi/abs/10.1021/ie800968yinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-29T10:10:35Zoai:ri.conicet.gov.ar:11336/61987instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-29 10:10:35.993CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
title Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
spellingShingle Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
Cotabarren, Ivana María
Double-Deck Screens
Industrial Granulation Circuits
Modeling
Simulation
Urea
Fertilizer
title_short Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
title_full Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
title_fullStr Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
title_full_unstemmed Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
title_sort Modeling of an industrial vibrating double-deck screen of a urea granulation circuit
dc.creator.none.fl_str_mv Cotabarren, Ivana María
Rossit, Jose
Bucala, Veronica
Piña, Juliana
author Cotabarren, Ivana María
author_facet Cotabarren, Ivana María
Rossit, Jose
Bucala, Veronica
Piña, Juliana
author_role author
author2 Rossit, Jose
Bucala, Veronica
Piña, Juliana
author2_role author
author
author
dc.subject.none.fl_str_mv Double-Deck Screens
Industrial Granulation Circuits
Modeling
Simulation
Urea
Fertilizer
topic Double-Deck Screens
Industrial Granulation Circuits
Modeling
Simulation
Urea
Fertilizer
purl_subject.fl_str_mv https://purl.org/becyt/ford/2.4
https://purl.org/becyt/ford/2
dc.description.none.fl_txt_mv A reliable mathematical model to predict the performance of double-deck screens from an industrial urea granulation circuit is provided in this work. The classification in each deck was described by the empirical model reported by Karra [Karra, V. K. Development of a Model for Predicting the Screening Performance of a Vibrating Screen. CIM Bull. 1979, 72, 804.] for the mining industry. The estimation of model parameters was based on industrial data collected from two large-scale double-deck screens belonging to a urea granulation plant. Prior to parameter fitting, data reconciliation of the solid streams was performed, with the aim of determining the unmeasured mass flows and the reconciled particle size distributions that fulfill the material balances for every size class. The results indicate that the fitted model reproduces in an accurate way the performance of the urea granules classification device. Thus, the screen mathematical representation can be used as a module of a plant simulator for many existing urea granulation circuits, which (independently of the technology) have similar industrial vibrating double-deck screens to attain the marketable product granulometry. In addition, the fitted model allows finding the optimal screen apertures to achieve the desired product attributes and recycle ratios. © 2009 American Chemical Society.
Fil: Cotabarren, Ivana María. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Fil: Rossit, Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Fil: Bucala, Veronica. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
Fil: Piña, Juliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Planta Piloto de Ingeniería Química. Universidad Nacional del Sur. Planta Piloto de Ingeniería Química; Argentina
description A reliable mathematical model to predict the performance of double-deck screens from an industrial urea granulation circuit is provided in this work. The classification in each deck was described by the empirical model reported by Karra [Karra, V. K. Development of a Model for Predicting the Screening Performance of a Vibrating Screen. CIM Bull. 1979, 72, 804.] for the mining industry. The estimation of model parameters was based on industrial data collected from two large-scale double-deck screens belonging to a urea granulation plant. Prior to parameter fitting, data reconciliation of the solid streams was performed, with the aim of determining the unmeasured mass flows and the reconciled particle size distributions that fulfill the material balances for every size class. The results indicate that the fitted model reproduces in an accurate way the performance of the urea granules classification device. Thus, the screen mathematical representation can be used as a module of a plant simulator for many existing urea granulation circuits, which (independently of the technology) have similar industrial vibrating double-deck screens to attain the marketable product granulometry. In addition, the fitted model allows finding the optimal screen apertures to achieve the desired product attributes and recycle ratios. © 2009 American Chemical Society.
publishDate 2009
dc.date.none.fl_str_mv 2009-03
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/61987
Cotabarren, Ivana María; Rossit, Jose; Bucala, Veronica; Piña, Juliana; Modeling of an industrial vibrating double-deck screen of a urea granulation circuit; American Chemical Society; Industrial & Engineering Chemical Research; 48; 6; 3-2009; 3187-3196
0888-5885
CONICET Digital
CONICET
url http://hdl.handle.net/11336/61987
identifier_str_mv Cotabarren, Ivana María; Rossit, Jose; Bucala, Veronica; Piña, Juliana; Modeling of an industrial vibrating double-deck screen of a urea granulation circuit; American Chemical Society; Industrial & Engineering Chemical Research; 48; 6; 3-2009; 3187-3196
0888-5885
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/doi/10.1021/ie800968y
info:eu-repo/semantics/altIdentifier/url/https://pubs.acs.org/doi/abs/10.1021/ie800968y
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
dc.format.none.fl_str_mv application/pdf
application/pdf
application/pdf
application/pdf
dc.publisher.none.fl_str_mv American Chemical Society
publisher.none.fl_str_mv American Chemical Society
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
instname:Consejo Nacional de Investigaciones Científicas y Técnicas
reponame_str CONICET Digital (CONICET)
collection CONICET Digital (CONICET)
instname_str Consejo Nacional de Investigaciones Científicas y Técnicas
repository.name.fl_str_mv CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas
repository.mail.fl_str_mv dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar
_version_ 1844613996928303104
score 13.070432