A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process
- Autores
- Cotabarren, Ivana María; Bertin, Diego Esteban; Bucala, Veronica; Piña, Juliana
- Año de publicación
- 2013
- Idioma
- inglés
- Tipo de recurso
- artículo
- Estado
- versión publicada
- Descripción
- This work evaluates the capabilities of a complete dynamic simulator developed for a urea granulation circuit (based on fluidized-bed technology) to analyze the process sensitivity against different disturbances and to study common operating problems. First, the circuit model is validated by comparing simulation results with plant data from a high capacity industry. Based on a sensitivity analysis of the process variables, diverse strategies are explored aiming to solve typical operational challenges (i.e., too high granulation temperatures, undesired dust formation, low fluidized-bed heights, etc.) by considering different control variables or alternative flowsheets configurations. It is demonstrated that an appropriate fluidization air distribution between the different granulator chambers allows to control, within certain limits, the often too high fluidized-bed temperatures. Furthermore, it is shown that by adjusting the total granulator pressure drop, the fluidized-bed levels can be kept within the desired ranges. Finally, the developed flowsheeting tool suggest that the partial bypass of the fines generated in the crusher can be an efficient strategy for improving product on specification, while the circuit variables remain within the desired operating range.
Fil: Cotabarren, Ivana María. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina
Fil: Bertin, Diego Esteban. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina
Fil: Bucala, Veronica. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina
Fil: Piña, Juliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina - Materia
-
Flowsheet Simulation
Granulation
Solids Processes
Urea - Nivel de accesibilidad
- acceso abierto
- Condiciones de uso
- https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
- Repositorio
- Institución
- Consejo Nacional de Investigaciones Científicas y Técnicas
- OAI Identificador
- oai:ri.conicet.gov.ar:11336/11923
Ver los metadatos del registro completo
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A Validated Flowsheeting Tool for the Study of an Industrial Granulation ProcessCotabarren, Ivana MaríaBertin, Diego EstebanBucala, VeronicaPiña, JulianaFlowsheet SimulationGranulationSolids ProcessesUreahttps://purl.org/becyt/ford/2.4https://purl.org/becyt/ford/2This work evaluates the capabilities of a complete dynamic simulator developed for a urea granulation circuit (based on fluidized-bed technology) to analyze the process sensitivity against different disturbances and to study common operating problems. First, the circuit model is validated by comparing simulation results with plant data from a high capacity industry. Based on a sensitivity analysis of the process variables, diverse strategies are explored aiming to solve typical operational challenges (i.e., too high granulation temperatures, undesired dust formation, low fluidized-bed heights, etc.) by considering different control variables or alternative flowsheets configurations. It is demonstrated that an appropriate fluidization air distribution between the different granulator chambers allows to control, within certain limits, the often too high fluidized-bed temperatures. Furthermore, it is shown that by adjusting the total granulator pressure drop, the fluidized-bed levels can be kept within the desired ranges. Finally, the developed flowsheeting tool suggest that the partial bypass of the fines generated in the crusher can be an efficient strategy for improving product on specification, while the circuit variables remain within the desired operating range.Fil: Cotabarren, Ivana María. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; ArgentinaFil: Bertin, Diego Esteban. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; ArgentinaFil: Bucala, Veronica. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; ArgentinaFil: Piña, Juliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; ArgentinaAmerican Chemical Society2013-09info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfapplication/pdfapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/11923Cotabarren, Ivana María; Bertin, Diego Esteban; Bucala, Veronica; Piña, Juliana; A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process; American Chemical Society; Industrial & Engineering Chemical Research; 52; 43; 9-2013; 15198-152100888-5885enginfo:eu-repo/semantics/altIdentifier/url/http://pubs.acs.org/doi/abs/10.1021/ie401650rinfo:eu-repo/semantics/altIdentifier/url/http://dx.doi.org/10.1021/ie401650rinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-29T09:53:08Zoai:ri.conicet.gov.ar:11336/11923instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-29 09:53:08.551CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse |
dc.title.none.fl_str_mv |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
title |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
spellingShingle |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process Cotabarren, Ivana María Flowsheet Simulation Granulation Solids Processes Urea |
title_short |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
title_full |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
title_fullStr |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
title_full_unstemmed |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
title_sort |
A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process |
dc.creator.none.fl_str_mv |
Cotabarren, Ivana María Bertin, Diego Esteban Bucala, Veronica Piña, Juliana |
author |
Cotabarren, Ivana María |
author_facet |
Cotabarren, Ivana María Bertin, Diego Esteban Bucala, Veronica Piña, Juliana |
author_role |
author |
author2 |
Bertin, Diego Esteban Bucala, Veronica Piña, Juliana |
author2_role |
author author author |
dc.subject.none.fl_str_mv |
Flowsheet Simulation Granulation Solids Processes Urea |
topic |
Flowsheet Simulation Granulation Solids Processes Urea |
purl_subject.fl_str_mv |
https://purl.org/becyt/ford/2.4 https://purl.org/becyt/ford/2 |
dc.description.none.fl_txt_mv |
This work evaluates the capabilities of a complete dynamic simulator developed for a urea granulation circuit (based on fluidized-bed technology) to analyze the process sensitivity against different disturbances and to study common operating problems. First, the circuit model is validated by comparing simulation results with plant data from a high capacity industry. Based on a sensitivity analysis of the process variables, diverse strategies are explored aiming to solve typical operational challenges (i.e., too high granulation temperatures, undesired dust formation, low fluidized-bed heights, etc.) by considering different control variables or alternative flowsheets configurations. It is demonstrated that an appropriate fluidization air distribution between the different granulator chambers allows to control, within certain limits, the often too high fluidized-bed temperatures. Furthermore, it is shown that by adjusting the total granulator pressure drop, the fluidized-bed levels can be kept within the desired ranges. Finally, the developed flowsheeting tool suggest that the partial bypass of the fines generated in the crusher can be an efficient strategy for improving product on specification, while the circuit variables remain within the desired operating range. Fil: Cotabarren, Ivana María. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina Fil: Bertin, Diego Esteban. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina Fil: Bucala, Veronica. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina Fil: Piña, Juliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Bahía Blanca. Planta Piloto de Ingeniería Química (i); Argentina. Universidad Nacional del Sur. Departamento de Ingenieria Quimica; Argentina |
description |
This work evaluates the capabilities of a complete dynamic simulator developed for a urea granulation circuit (based on fluidized-bed technology) to analyze the process sensitivity against different disturbances and to study common operating problems. First, the circuit model is validated by comparing simulation results with plant data from a high capacity industry. Based on a sensitivity analysis of the process variables, diverse strategies are explored aiming to solve typical operational challenges (i.e., too high granulation temperatures, undesired dust formation, low fluidized-bed heights, etc.) by considering different control variables or alternative flowsheets configurations. It is demonstrated that an appropriate fluidization air distribution between the different granulator chambers allows to control, within certain limits, the often too high fluidized-bed temperatures. Furthermore, it is shown that by adjusting the total granulator pressure drop, the fluidized-bed levels can be kept within the desired ranges. Finally, the developed flowsheeting tool suggest that the partial bypass of the fines generated in the crusher can be an efficient strategy for improving product on specification, while the circuit variables remain within the desired operating range. |
publishDate |
2013 |
dc.date.none.fl_str_mv |
2013-09 |
dc.type.none.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion http://purl.org/coar/resource_type/c_6501 info:ar-repo/semantics/articulo |
format |
article |
status_str |
publishedVersion |
dc.identifier.none.fl_str_mv |
http://hdl.handle.net/11336/11923 Cotabarren, Ivana María; Bertin, Diego Esteban; Bucala, Veronica; Piña, Juliana; A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process; American Chemical Society; Industrial & Engineering Chemical Research; 52; 43; 9-2013; 15198-15210 0888-5885 |
url |
http://hdl.handle.net/11336/11923 |
identifier_str_mv |
Cotabarren, Ivana María; Bertin, Diego Esteban; Bucala, Veronica; Piña, Juliana; A Validated Flowsheeting Tool for the Study of an Industrial Granulation Process; American Chemical Society; Industrial & Engineering Chemical Research; 52; 43; 9-2013; 15198-15210 0888-5885 |
dc.language.none.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
info:eu-repo/semantics/altIdentifier/url/http://pubs.acs.org/doi/abs/10.1021/ie401650r info:eu-repo/semantics/altIdentifier/url/http://dx.doi.org/10.1021/ie401650r |
dc.rights.none.fl_str_mv |
info:eu-repo/semantics/openAccess https://creativecommons.org/licenses/by-nc-sa/2.5/ar/ |
eu_rights_str_mv |
openAccess |
rights_invalid_str_mv |
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/ |
dc.format.none.fl_str_mv |
application/pdf application/pdf application/pdf application/pdf application/pdf |
dc.publisher.none.fl_str_mv |
American Chemical Society |
publisher.none.fl_str_mv |
American Chemical Society |
dc.source.none.fl_str_mv |
reponame:CONICET Digital (CONICET) instname:Consejo Nacional de Investigaciones Científicas y Técnicas |
reponame_str |
CONICET Digital (CONICET) |
collection |
CONICET Digital (CONICET) |
instname_str |
Consejo Nacional de Investigaciones Científicas y Técnicas |
repository.name.fl_str_mv |
CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas |
repository.mail.fl_str_mv |
dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar |
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1844613626104643584 |
score |
13.070432 |