Optimal design of a two-stage membrane system for hydrogen separation in refining processes
- Autores
- Arias, Ana Marisa; Mores, Patricia Liliana; Scenna, Nicolas Jose; Caballero, José A.; Mussati, Sergio Fabian; Mussati, Miguel Ceferino
- Año de publicación
- 2018
- Idioma
- inglés
- Tipo de recurso
- artículo
- Estado
- versión publicada
- Descripción
- This paper fits into the process system engineering field by addressing the optimization of a two-stage membrane system for H2 separation in refinery processes. To this end, a nonlinear mathematical programming (NLP) model is developed to simultaneously optimize the size of each membrane stage (membrane area, heat transfer area, and installed power for compressors and vacuum pumps) and operating conditions (flow rates, pressures, temperatures, and compositions) to achieve desired target levels of H2 product purity and H2 recovery at a minimum total annual cost. Optimal configuration and process design are obtained from a model which embeds different operating modes and process configurations. For instance, the following candidate ways to create the driving force across the membrane are embedded: (a) compression of both feed and/or permeate streams, or (b) vacuum application in permeate streams, or (c) a combination of (a) and (b). In addition, the potential selection of an expansion turbine to recover energy from the retentate stream (energy recovery system) is also embedded. For a H2 product purity of 0.90 and H2 recovery of 90%, a minimum total annual cost of 1.764 M$·year-1 was obtained for treating 100 kmol·h-1 with 0.18, 0.16, 0.62, and 0.04 mole fraction of H2, CO, N2, CO2, respectively. The optimal solution selected a combination of compression and vacuum to create the driving force and removed the expansion turbine. Afterwards, this optimal solution was compared in terms of costs, process-unit sizes, and operating conditions to the following two sub-optimal solutions: (i) no vacuum in permeate stream is applied, and (ii) the expansion turbine is included into the process. The comparison showed that the latter (ii) has the highest total annual cost (TAC) value, which is around 7% higher than the former (i) and 24% higher than the found optimal solution. Finally, a sensitivity analysis to investigate the influence of the desired H2 product purity and H2 recovery is presented. Opposite cost-based trade-offs between total membrane area and total electric power were observed with the variations of these two model parameters. This paper contributes a valuable decision-support tool in the process system engineering field for designing, simulating, and optimizing membrane-based systems for H2 separation in a particular industrial case; and the presented optimization results provide useful guidelines to assist in selecting the optimal configuration and operating mode.
Fil: Arias, Ana Marisa. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina
Fil: Mores, Patricia Liliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina
Fil: Scenna, Nicolas Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina
Fil: Caballero, José A.. Universidad de Alicante; España
Fil: Mussati, Sergio Fabian. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo y Diseño. Universidad Tecnológica Nacional. Facultad Regional Santa Fe. Instituto de Desarrollo y Diseño; Argentina
Fil: Mussati, Miguel Ceferino. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo y Diseño. Universidad Tecnológica Nacional. Facultad Regional Santa Fe. Instituto de Desarrollo y Diseño; Argentina - Materia
-
DESIGN
GAMS
H2 SEPARATION
MULTI-STAGE MEMBRANE SYSTEM
NLP
OPERATION
SIMULTANEOUS OPTIMIZATION - Nivel de accesibilidad
- acceso abierto
- Condiciones de uso
- https://creativecommons.org/licenses/by/2.5/ar/
- Repositorio
- Institución
- Consejo Nacional de Investigaciones Científicas y Técnicas
- OAI Identificador
- oai:ri.conicet.gov.ar:11336/91830
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Optimal design of a two-stage membrane system for hydrogen separation in refining processesArias, Ana MarisaMores, Patricia LilianaScenna, Nicolas JoseCaballero, José A.Mussati, Sergio FabianMussati, Miguel CeferinoDESIGNGAMSH2 SEPARATIONMULTI-STAGE MEMBRANE SYSTEMNLPOPERATIONSIMULTANEOUS OPTIMIZATIONhttps://purl.org/becyt/ford/2.4https://purl.org/becyt/ford/2This paper fits into the process system engineering field by addressing the optimization of a two-stage membrane system for H2 separation in refinery processes. To this end, a nonlinear mathematical programming (NLP) model is developed to simultaneously optimize the size of each membrane stage (membrane area, heat transfer area, and installed power for compressors and vacuum pumps) and operating conditions (flow rates, pressures, temperatures, and compositions) to achieve desired target levels of H2 product purity and H2 recovery at a minimum total annual cost. Optimal configuration and process design are obtained from a model which embeds different operating modes and process configurations. For instance, the following candidate ways to create the driving force across the membrane are embedded: (a) compression of both feed and/or permeate streams, or (b) vacuum application in permeate streams, or (c) a combination of (a) and (b). In addition, the potential selection of an expansion turbine to recover energy from the retentate stream (energy recovery system) is also embedded. For a H2 product purity of 0.90 and H2 recovery of 90%, a minimum total annual cost of 1.764 M$·year-1 was obtained for treating 100 kmol·h-1 with 0.18, 0.16, 0.62, and 0.04 mole fraction of H2, CO, N2, CO2, respectively. The optimal solution selected a combination of compression and vacuum to create the driving force and removed the expansion turbine. Afterwards, this optimal solution was compared in terms of costs, process-unit sizes, and operating conditions to the following two sub-optimal solutions: (i) no vacuum in permeate stream is applied, and (ii) the expansion turbine is included into the process. The comparison showed that the latter (ii) has the highest total annual cost (TAC) value, which is around 7% higher than the former (i) and 24% higher than the found optimal solution. Finally, a sensitivity analysis to investigate the influence of the desired H2 product purity and H2 recovery is presented. Opposite cost-based trade-offs between total membrane area and total electric power were observed with the variations of these two model parameters. This paper contributes a valuable decision-support tool in the process system engineering field for designing, simulating, and optimizing membrane-based systems for H2 separation in a particular industrial case; and the presented optimization results provide useful guidelines to assist in selecting the optimal configuration and operating mode.Fil: Arias, Ana Marisa. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; ArgentinaFil: Mores, Patricia Liliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; ArgentinaFil: Scenna, Nicolas Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; ArgentinaFil: Caballero, José A.. Universidad de Alicante; EspañaFil: Mussati, Sergio Fabian. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo y Diseño. Universidad Tecnológica Nacional. Facultad Regional Santa Fe. Instituto de Desarrollo y Diseño; ArgentinaFil: Mussati, Miguel Ceferino. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo y Diseño. Universidad Tecnológica Nacional. Facultad Regional Santa Fe. Instituto de Desarrollo y Diseño; ArgentinaMDPI2018-10info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfapplication/pdfapplication/pdfapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/91830Arias, Ana Marisa; Mores, Patricia Liliana; Scenna, Nicolas Jose; Caballero, José A.; Mussati, Sergio Fabian; et al.; Optimal design of a two-stage membrane system for hydrogen separation in refining processes; MDPI; Processes; 6; 208; 10-2018; 1-232227-97172227-9717CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/url/https://www.mdpi.com/2227-9717/6/11/208info:eu-repo/semantics/altIdentifier/doi/10.3390/pr6110208info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-29T09:55:08Zoai:ri.conicet.gov.ar:11336/91830instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-29 09:55:09.137CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse |
dc.title.none.fl_str_mv |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
title |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
spellingShingle |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes Arias, Ana Marisa DESIGN GAMS H2 SEPARATION MULTI-STAGE MEMBRANE SYSTEM NLP OPERATION SIMULTANEOUS OPTIMIZATION |
title_short |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
title_full |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
title_fullStr |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
title_full_unstemmed |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
title_sort |
Optimal design of a two-stage membrane system for hydrogen separation in refining processes |
dc.creator.none.fl_str_mv |
Arias, Ana Marisa Mores, Patricia Liliana Scenna, Nicolas Jose Caballero, José A. Mussati, Sergio Fabian Mussati, Miguel Ceferino |
author |
Arias, Ana Marisa |
author_facet |
Arias, Ana Marisa Mores, Patricia Liliana Scenna, Nicolas Jose Caballero, José A. Mussati, Sergio Fabian Mussati, Miguel Ceferino |
author_role |
author |
author2 |
Mores, Patricia Liliana Scenna, Nicolas Jose Caballero, José A. Mussati, Sergio Fabian Mussati, Miguel Ceferino |
author2_role |
author author author author author |
dc.subject.none.fl_str_mv |
DESIGN GAMS H2 SEPARATION MULTI-STAGE MEMBRANE SYSTEM NLP OPERATION SIMULTANEOUS OPTIMIZATION |
topic |
DESIGN GAMS H2 SEPARATION MULTI-STAGE MEMBRANE SYSTEM NLP OPERATION SIMULTANEOUS OPTIMIZATION |
purl_subject.fl_str_mv |
https://purl.org/becyt/ford/2.4 https://purl.org/becyt/ford/2 |
dc.description.none.fl_txt_mv |
This paper fits into the process system engineering field by addressing the optimization of a two-stage membrane system for H2 separation in refinery processes. To this end, a nonlinear mathematical programming (NLP) model is developed to simultaneously optimize the size of each membrane stage (membrane area, heat transfer area, and installed power for compressors and vacuum pumps) and operating conditions (flow rates, pressures, temperatures, and compositions) to achieve desired target levels of H2 product purity and H2 recovery at a minimum total annual cost. Optimal configuration and process design are obtained from a model which embeds different operating modes and process configurations. For instance, the following candidate ways to create the driving force across the membrane are embedded: (a) compression of both feed and/or permeate streams, or (b) vacuum application in permeate streams, or (c) a combination of (a) and (b). In addition, the potential selection of an expansion turbine to recover energy from the retentate stream (energy recovery system) is also embedded. For a H2 product purity of 0.90 and H2 recovery of 90%, a minimum total annual cost of 1.764 M$·year-1 was obtained for treating 100 kmol·h-1 with 0.18, 0.16, 0.62, and 0.04 mole fraction of H2, CO, N2, CO2, respectively. The optimal solution selected a combination of compression and vacuum to create the driving force and removed the expansion turbine. Afterwards, this optimal solution was compared in terms of costs, process-unit sizes, and operating conditions to the following two sub-optimal solutions: (i) no vacuum in permeate stream is applied, and (ii) the expansion turbine is included into the process. The comparison showed that the latter (ii) has the highest total annual cost (TAC) value, which is around 7% higher than the former (i) and 24% higher than the found optimal solution. Finally, a sensitivity analysis to investigate the influence of the desired H2 product purity and H2 recovery is presented. Opposite cost-based trade-offs between total membrane area and total electric power were observed with the variations of these two model parameters. This paper contributes a valuable decision-support tool in the process system engineering field for designing, simulating, and optimizing membrane-based systems for H2 separation in a particular industrial case; and the presented optimization results provide useful guidelines to assist in selecting the optimal configuration and operating mode. Fil: Arias, Ana Marisa. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina Fil: Mores, Patricia Liliana. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina Fil: Scenna, Nicolas Jose. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Rosario; Argentina. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina Fil: Caballero, José A.. Universidad de Alicante; España Fil: Mussati, Sergio Fabian. Universidad Tecnológica Nacional. Regional Rosario. Centro de Aplicaciones Informáticas y Modelado en Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo y Diseño. Universidad Tecnológica Nacional. Facultad Regional Santa Fe. Instituto de Desarrollo y Diseño; Argentina Fil: Mussati, Miguel Ceferino. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo y Diseño. Universidad Tecnológica Nacional. Facultad Regional Santa Fe. Instituto de Desarrollo y Diseño; Argentina |
description |
This paper fits into the process system engineering field by addressing the optimization of a two-stage membrane system for H2 separation in refinery processes. To this end, a nonlinear mathematical programming (NLP) model is developed to simultaneously optimize the size of each membrane stage (membrane area, heat transfer area, and installed power for compressors and vacuum pumps) and operating conditions (flow rates, pressures, temperatures, and compositions) to achieve desired target levels of H2 product purity and H2 recovery at a minimum total annual cost. Optimal configuration and process design are obtained from a model which embeds different operating modes and process configurations. For instance, the following candidate ways to create the driving force across the membrane are embedded: (a) compression of both feed and/or permeate streams, or (b) vacuum application in permeate streams, or (c) a combination of (a) and (b). In addition, the potential selection of an expansion turbine to recover energy from the retentate stream (energy recovery system) is also embedded. For a H2 product purity of 0.90 and H2 recovery of 90%, a minimum total annual cost of 1.764 M$·year-1 was obtained for treating 100 kmol·h-1 with 0.18, 0.16, 0.62, and 0.04 mole fraction of H2, CO, N2, CO2, respectively. The optimal solution selected a combination of compression and vacuum to create the driving force and removed the expansion turbine. Afterwards, this optimal solution was compared in terms of costs, process-unit sizes, and operating conditions to the following two sub-optimal solutions: (i) no vacuum in permeate stream is applied, and (ii) the expansion turbine is included into the process. The comparison showed that the latter (ii) has the highest total annual cost (TAC) value, which is around 7% higher than the former (i) and 24% higher than the found optimal solution. Finally, a sensitivity analysis to investigate the influence of the desired H2 product purity and H2 recovery is presented. Opposite cost-based trade-offs between total membrane area and total electric power were observed with the variations of these two model parameters. This paper contributes a valuable decision-support tool in the process system engineering field for designing, simulating, and optimizing membrane-based systems for H2 separation in a particular industrial case; and the presented optimization results provide useful guidelines to assist in selecting the optimal configuration and operating mode. |
publishDate |
2018 |
dc.date.none.fl_str_mv |
2018-10 |
dc.type.none.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion http://purl.org/coar/resource_type/c_6501 info:ar-repo/semantics/articulo |
format |
article |
status_str |
publishedVersion |
dc.identifier.none.fl_str_mv |
http://hdl.handle.net/11336/91830 Arias, Ana Marisa; Mores, Patricia Liliana; Scenna, Nicolas Jose; Caballero, José A.; Mussati, Sergio Fabian; et al.; Optimal design of a two-stage membrane system for hydrogen separation in refining processes; MDPI; Processes; 6; 208; 10-2018; 1-23 2227-9717 2227-9717 CONICET Digital CONICET |
url |
http://hdl.handle.net/11336/91830 |
identifier_str_mv |
Arias, Ana Marisa; Mores, Patricia Liliana; Scenna, Nicolas Jose; Caballero, José A.; Mussati, Sergio Fabian; et al.; Optimal design of a two-stage membrane system for hydrogen separation in refining processes; MDPI; Processes; 6; 208; 10-2018; 1-23 2227-9717 CONICET Digital CONICET |
dc.language.none.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
info:eu-repo/semantics/altIdentifier/url/https://www.mdpi.com/2227-9717/6/11/208 info:eu-repo/semantics/altIdentifier/doi/10.3390/pr6110208 |
dc.rights.none.fl_str_mv |
info:eu-repo/semantics/openAccess https://creativecommons.org/licenses/by/2.5/ar/ |
eu_rights_str_mv |
openAccess |
rights_invalid_str_mv |
https://creativecommons.org/licenses/by/2.5/ar/ |
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application/pdf application/pdf application/pdf application/pdf application/pdf application/pdf |
dc.publisher.none.fl_str_mv |
MDPI |
publisher.none.fl_str_mv |
MDPI |
dc.source.none.fl_str_mv |
reponame:CONICET Digital (CONICET) instname:Consejo Nacional de Investigaciones Científicas y Técnicas |
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CONICET Digital (CONICET) |
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CONICET Digital (CONICET) |
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Consejo Nacional de Investigaciones Científicas y Técnicas |
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CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas |
repository.mail.fl_str_mv |
dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar |
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13.070432 |