OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry

Autores
Maroni, Adrian Gaston; Pagnola, Marcelo Rubén; Moya, Javier Alberto; Malmoria, Mariano Esteban Noe
Año de publicación
2018
Idioma
inglés
Tipo de recurso
documento de conferencia
Estado
versión publicada
Descripción
Melt spinning is an industrial process used for the production of metallic glasses. It is a rapid solidification process whereby a liquid metal is ejected at high pressure and temperature via a nozzle onto a rotating copper wheel by solidifying in the form of a thin ribbon. In this work, we perform a 3D simulation model to reproduce the melt spinning process to get amorphous magnetic material, starting from an alloy with chemical composition Fe75Si10B15(% at.). A CFD model in the OpenFoam® open source code is proposed and applied, which is based on the Finite Volume Method (FVM) and Volume of Fluid Method (VOF). The entire process without solidification is analyzed simply as a preliminary study of the ejection conditions during the melt, in order to avoid posterior turbulence in the film that would cause irregularities in subsequent stages of solidification. This preliminary analysis aims to study the generation of a regular film of molten material on a rotating cylindrical geometry. In the FVM method the coupled incompressible laminar momentum and continuity equations are solved at each time step on every mesh cell, while in the VOF scheme the fluid properties are weighed average of those of air and molten metal. The complete geometry is discretized in a block-structured mesh of pure hexahedra. The profile and dimensions of the resulting meniscus and ribbon during the transient are in good agreement with our previous numerical results.
Fil: Maroni, Adrian Gaston. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Fil: Pagnola, Marcelo Rubén. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Fil: Moya, Javier Alberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Fil: Malmoria, Mariano Esteban Noe. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Sexto Simposio Nacional en Mecánica de Materiales y Estructuras Continuas
Cartagena de Indias
Colombia
Universidad Tecnológica de Bolívar
Materia
MELT SPINNING
SOLIDIFICATION
MAGNETIC MATERIALS
OPENFOAM
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by-nc-sa/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/174319
Acceder
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spelling OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar GeometryMaroni, Adrian GastonPagnola, Marcelo RubénMoya, Javier AlbertoMalmoria, Mariano Esteban NoeMELT SPINNINGSOLIDIFICATIONMAGNETIC MATERIALSOPENFOAMhttps://purl.org/becyt/ford/2.3https://purl.org/becyt/ford/2Melt spinning is an industrial process used for the production of metallic glasses. It is a rapid solidification process whereby a liquid metal is ejected at high pressure and temperature via a nozzle onto a rotating copper wheel by solidifying in the form of a thin ribbon. In this work, we perform a 3D simulation model to reproduce the melt spinning process to get amorphous magnetic material, starting from an alloy with chemical composition Fe75Si10B15(% at.). A CFD model in the OpenFoam® open source code is proposed and applied, which is based on the Finite Volume Method (FVM) and Volume of Fluid Method (VOF). The entire process without solidification is analyzed simply as a preliminary study of the ejection conditions during the melt, in order to avoid posterior turbulence in the film that would cause irregularities in subsequent stages of solidification. This preliminary analysis aims to study the generation of a regular film of molten material on a rotating cylindrical geometry. In the FVM method the coupled incompressible laminar momentum and continuity equations are solved at each time step on every mesh cell, while in the VOF scheme the fluid properties are weighed average of those of air and molten metal. The complete geometry is discretized in a block-structured mesh of pure hexahedra. The profile and dimensions of the resulting meniscus and ribbon during the transient are in good agreement with our previous numerical results.Fil: Maroni, Adrian Gaston. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; ArgentinaFil: Pagnola, Marcelo Rubén. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; ArgentinaFil: Moya, Javier Alberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; ArgentinaFil: Malmoria, Mariano Esteban Noe. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; ArgentinaSexto Simposio Nacional en Mecánica de Materiales y Estructuras ContinuasCartagena de IndiasColombiaUniversidad Tecnológica de BolívarUniversidad Tecnológica de Bolívar. Facultad de Ingeniería2018info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/conferenceObjectSimposioBookhttp://purl.org/coar/resource_type/c_5794info:ar-repo/semantics/documentoDeConferenciaapplication/pdfapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/174319OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry; Sexto Simposio Nacional en Mecánica de Materiales y Estructuras Continuas ; Cartagena de Indias; Colombia; 2018; 1-6978-958-8862-50-7CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/url/https://www.utb.edu.co/sites/web.unitecnologica.edu.co/files/descargas/memorias_smec_2018.pdfNacionalinfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by-nc-sa/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2025-09-03T09:56:34Zoai:ri.conicet.gov.ar:11336/174319instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982025-09-03 09:56:35.001CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
title OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
spellingShingle OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
Maroni, Adrian Gaston
MELT SPINNING
SOLIDIFICATION
MAGNETIC MATERIALS
OPENFOAM
title_short OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
title_full OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
title_fullStr OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
title_full_unstemmed OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
title_sort OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry
dc.creator.none.fl_str_mv Maroni, Adrian Gaston
Pagnola, Marcelo Rubén
Moya, Javier Alberto
Malmoria, Mariano Esteban Noe
author Maroni, Adrian Gaston
author_facet Maroni, Adrian Gaston
Pagnola, Marcelo Rubén
Moya, Javier Alberto
Malmoria, Mariano Esteban Noe
author_role author
author2 Pagnola, Marcelo Rubén
Moya, Javier Alberto
Malmoria, Mariano Esteban Noe
author2_role author
author
author
dc.subject.none.fl_str_mv MELT SPINNING
SOLIDIFICATION
MAGNETIC MATERIALS
OPENFOAM
topic MELT SPINNING
SOLIDIFICATION
MAGNETIC MATERIALS
OPENFOAM
purl_subject.fl_str_mv https://purl.org/becyt/ford/2.3
https://purl.org/becyt/ford/2
dc.description.none.fl_txt_mv Melt spinning is an industrial process used for the production of metallic glasses. It is a rapid solidification process whereby a liquid metal is ejected at high pressure and temperature via a nozzle onto a rotating copper wheel by solidifying in the form of a thin ribbon. In this work, we perform a 3D simulation model to reproduce the melt spinning process to get amorphous magnetic material, starting from an alloy with chemical composition Fe75Si10B15(% at.). A CFD model in the OpenFoam® open source code is proposed and applied, which is based on the Finite Volume Method (FVM) and Volume of Fluid Method (VOF). The entire process without solidification is analyzed simply as a preliminary study of the ejection conditions during the melt, in order to avoid posterior turbulence in the film that would cause irregularities in subsequent stages of solidification. This preliminary analysis aims to study the generation of a regular film of molten material on a rotating cylindrical geometry. In the FVM method the coupled incompressible laminar momentum and continuity equations are solved at each time step on every mesh cell, while in the VOF scheme the fluid properties are weighed average of those of air and molten metal. The complete geometry is discretized in a block-structured mesh of pure hexahedra. The profile and dimensions of the resulting meniscus and ribbon during the transient are in good agreement with our previous numerical results.
Fil: Maroni, Adrian Gaston. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Fil: Pagnola, Marcelo Rubén. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Fil: Moya, Javier Alberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Fil: Malmoria, Mariano Esteban Noe. Consejo Nacional de Investigaciones Científicas y Técnicas. Oficina de Coordinación Administrativa Houssay. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long". Universidad de Buenos Aires. Facultad de Ingeniería. Instituto de Tecnologías y Ciencias de la Ingeniería "Hilario Fernández Long"; Argentina
Sexto Simposio Nacional en Mecánica de Materiales y Estructuras Continuas
Cartagena de Indias
Colombia
Universidad Tecnológica de Bolívar
description Melt spinning is an industrial process used for the production of metallic glasses. It is a rapid solidification process whereby a liquid metal is ejected at high pressure and temperature via a nozzle onto a rotating copper wheel by solidifying in the form of a thin ribbon. In this work, we perform a 3D simulation model to reproduce the melt spinning process to get amorphous magnetic material, starting from an alloy with chemical composition Fe75Si10B15(% at.). A CFD model in the OpenFoam® open source code is proposed and applied, which is based on the Finite Volume Method (FVM) and Volume of Fluid Method (VOF). The entire process without solidification is analyzed simply as a preliminary study of the ejection conditions during the melt, in order to avoid posterior turbulence in the film that would cause irregularities in subsequent stages of solidification. This preliminary analysis aims to study the generation of a regular film of molten material on a rotating cylindrical geometry. In the FVM method the coupled incompressible laminar momentum and continuity equations are solved at each time step on every mesh cell, while in the VOF scheme the fluid properties are weighed average of those of air and molten metal. The complete geometry is discretized in a block-structured mesh of pure hexahedra. The profile and dimensions of the resulting meniscus and ribbon during the transient are in good agreement with our previous numerical results.
publishDate 2018
dc.date.none.fl_str_mv 2018
dc.type.none.fl_str_mv info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/conferenceObject
Simposio
Book
http://purl.org/coar/resource_type/c_5794
info:ar-repo/semantics/documentoDeConferencia
status_str publishedVersion
format conferenceObject
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/174319
OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry; Sexto Simposio Nacional en Mecánica de Materiales y Estructuras Continuas ; Cartagena de Indias; Colombia; 2018; 1-6
978-958-8862-50-7
CONICET Digital
CONICET
url http://hdl.handle.net/11336/174319
identifier_str_mv OPENFOAM 3D Modeling of Melt Spinning Process in Non-planar Geometry; Sexto Simposio Nacional en Mecánica de Materiales y Estructuras Continuas ; Cartagena de Indias; Colombia; 2018; 1-6
978-958-8862-50-7
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/url/https://www.utb.edu.co/sites/web.unitecnologica.edu.co/files/descargas/memorias_smec_2018.pdf
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dc.coverage.none.fl_str_mv Nacional
dc.publisher.none.fl_str_mv Universidad Tecnológica de Bolívar. Facultad de Ingeniería
publisher.none.fl_str_mv Universidad Tecnológica de Bolívar. Facultad de Ingeniería
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
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