Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades

Autores
Martínez Krahmer, D.; Martynenko, V.; Pereyra Osenda, A.; Sánchez Egea, A. J.
Año de publicación
2023
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
Machinability tests play a crucial role in the metalworking industry despite their inherent cost and time requirements. This study aims to introduce a novel approach by establishing a correlation between the dry wear turning and pin-on-disc tests, potentially enabling their interchangeability. The industry is particularly interested in this challenge due to the simplifed implementation and reduced costs and time compared to the conventional turning test. The correlation between the dry wear turning and pin-on-disc tests was investigated using three low carbon steel grades (12L14, 1212, and 1018) and three medium cutting speeds (150, 180, and 240 m/min). Additionally, a comprehensive cost-energy comparison is conducted to underscore the signifcance of identifying a laboratory test equivalent to the traditional machinability test. The obtained results reveal a strong correlation between both wear tests. Furthermore, the relative cost analysis demonstrates that the pin-on-disc test costs only 14% of the long-duration turning test, emphasizing its cost-efectiveness.
Fil: Martínez Krahmer, D. Instituto Nacional de Tecnología Industrial. Dirección Operativa. Gerencia Operativa de Servicios Industriales. Subgerencia Operativa de Mecánica y Logística. Dirección Técnica de Procesos Industriales. Departamento de Procesos de Mecanizado y Conformado (INTI-GOSI-SOMyL); Argentina
Fil: Martínez Krahmer, D. Universidad Nacional de Hurlingham. Instituto de Tecnología e Ingeniería (UNAHUR); Argentina
Fil: Martynenko, V. Instituto Nacional de Tecnología Industrial. Dirección Operativa. Gerencia Operativa de Servicios Industriales. Subgerencia Operativa de Mecánica y Logística. Dirección Técnica de Procesos Industriales. Departamento de Procesos de Mecanizado y Conformado (INTI-GOSI-SOMyL); Argentina
Fil: Martínez Krahmer, D. Universidad Nacional de Lomas de Zamora. Facultad de Ingeniería (UNLZ); Argentina
Fil: Pereyra Osenda, A. Universidad Nacional de Hurlingham. Instituto de Tecnología e Ingeniería (UNAHUR); Argentina
Fil: Sánchez Egea, A. J. Universitat Politècnica de Catalunya. Department of Mechanical Engineering (UPC); España
Fuente
Journal of the Brazilian Society of Mechanical Sciences and Engineering, 45(647)
Materia
Maquinabilidad
Aceros
Abrasión
Resistencia a la abrasión
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by/4.0/
Repositorio
Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI)
Institución
Instituto Nacional de Tecnología Industrial
OAI Identificador
nuevadc:2023MartinezKrahmerD_pdf
Acceder
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network_acronym_str RIINTI
repository_id_str
network_name_str Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI)
spelling Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel gradesMartínez Krahmer, D.Martynenko, V.Pereyra Osenda, A.Sánchez Egea, A. J.MaquinabilidadAcerosAbrasiónResistencia a la abrasiónMachinability tests play a crucial role in the metalworking industry despite their inherent cost and time requirements. This study aims to introduce a novel approach by establishing a correlation between the dry wear turning and pin-on-disc tests, potentially enabling their interchangeability. The industry is particularly interested in this challenge due to the simplifed implementation and reduced costs and time compared to the conventional turning test. The correlation between the dry wear turning and pin-on-disc tests was investigated using three low carbon steel grades (12L14, 1212, and 1018) and three medium cutting speeds (150, 180, and 240 m/min). Additionally, a comprehensive cost-energy comparison is conducted to underscore the signifcance of identifying a laboratory test equivalent to the traditional machinability test. The obtained results reveal a strong correlation between both wear tests. Furthermore, the relative cost analysis demonstrates that the pin-on-disc test costs only 14% of the long-duration turning test, emphasizing its cost-efectiveness.Fil: Martínez Krahmer, D. Instituto Nacional de Tecnología Industrial. Dirección Operativa. Gerencia Operativa de Servicios Industriales. Subgerencia Operativa de Mecánica y Logística. Dirección Técnica de Procesos Industriales. Departamento de Procesos de Mecanizado y Conformado (INTI-GOSI-SOMyL); ArgentinaFil: Martínez Krahmer, D. Universidad Nacional de Hurlingham. Instituto de Tecnología e Ingeniería (UNAHUR); ArgentinaFil: Martynenko, V. Instituto Nacional de Tecnología Industrial. Dirección Operativa. Gerencia Operativa de Servicios Industriales. Subgerencia Operativa de Mecánica y Logística. Dirección Técnica de Procesos Industriales. Departamento de Procesos de Mecanizado y Conformado (INTI-GOSI-SOMyL); ArgentinaFil: Martínez Krahmer, D. Universidad Nacional de Lomas de Zamora. Facultad de Ingeniería (UNLZ); ArgentinaFil: Pereyra Osenda, A. Universidad Nacional de Hurlingham. Instituto de Tecnología e Ingeniería (UNAHUR); ArgentinaFil: Sánchez Egea, A. J. Universitat Politècnica de Catalunya. Department of Mechanical Engineering (UPC); EspañaSpringer2023info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdf2023MartinezKrahmerD.pdfhttps://app.inti.gob.ar/greenstone3/sites/localsite/collect/nuevadc/index/assoc/2023Mart.dir/doc.pdfJournal of the Brazilian Society of Mechanical Sciences and Engineering, 45(647)reponame:Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI)instname:Instituto Nacional de Tecnología Industrialenginfo:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by/4.0/openAccess2025-09-29T15:02:06Znuevadc:2023MartinezKrahmerD_pdfinstacron:INTIInstitucionalhttps://app.inti.gob.ar/greenstone3/biblioOrganismo científico-tecnológicohttps://argentina.gob.ar/intihttps://app.inti.gob.ar/greenstone3/oaiserver?verb=Identifypfalcato@inti.gob.arArgentinaopendoar:2025-09-29 15:02:06.673Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI) - Instituto Nacional de Tecnología Industrialfalse
dc.title.none.fl_str_mv Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
title Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
spellingShingle Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
Martínez Krahmer, D.
Maquinabilidad
Aceros
Abrasión
Resistencia a la abrasión
title_short Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
title_full Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
title_fullStr Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
title_full_unstemmed Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
title_sort Correlating dry wear turning and pin‑on‑disc tests: a cost‑effective approach to machinability evaluation for low carbon steel grades
dc.creator.none.fl_str_mv Martínez Krahmer, D.
Martynenko, V.
Pereyra Osenda, A.
Sánchez Egea, A. J.
author Martínez Krahmer, D.
author_facet Martínez Krahmer, D.
Martynenko, V.
Pereyra Osenda, A.
Sánchez Egea, A. J.
author_role author
author2 Martynenko, V.
Pereyra Osenda, A.
Sánchez Egea, A. J.
author2_role author
author
author
dc.subject.none.fl_str_mv Maquinabilidad
Aceros
Abrasión
Resistencia a la abrasión
topic Maquinabilidad
Aceros
Abrasión
Resistencia a la abrasión
dc.description.none.fl_txt_mv Machinability tests play a crucial role in the metalworking industry despite their inherent cost and time requirements. This study aims to introduce a novel approach by establishing a correlation between the dry wear turning and pin-on-disc tests, potentially enabling their interchangeability. The industry is particularly interested in this challenge due to the simplifed implementation and reduced costs and time compared to the conventional turning test. The correlation between the dry wear turning and pin-on-disc tests was investigated using three low carbon steel grades (12L14, 1212, and 1018) and three medium cutting speeds (150, 180, and 240 m/min). Additionally, a comprehensive cost-energy comparison is conducted to underscore the signifcance of identifying a laboratory test equivalent to the traditional machinability test. The obtained results reveal a strong correlation between both wear tests. Furthermore, the relative cost analysis demonstrates that the pin-on-disc test costs only 14% of the long-duration turning test, emphasizing its cost-efectiveness.
Fil: Martínez Krahmer, D. Instituto Nacional de Tecnología Industrial. Dirección Operativa. Gerencia Operativa de Servicios Industriales. Subgerencia Operativa de Mecánica y Logística. Dirección Técnica de Procesos Industriales. Departamento de Procesos de Mecanizado y Conformado (INTI-GOSI-SOMyL); Argentina
Fil: Martínez Krahmer, D. Universidad Nacional de Hurlingham. Instituto de Tecnología e Ingeniería (UNAHUR); Argentina
Fil: Martynenko, V. Instituto Nacional de Tecnología Industrial. Dirección Operativa. Gerencia Operativa de Servicios Industriales. Subgerencia Operativa de Mecánica y Logística. Dirección Técnica de Procesos Industriales. Departamento de Procesos de Mecanizado y Conformado (INTI-GOSI-SOMyL); Argentina
Fil: Martínez Krahmer, D. Universidad Nacional de Lomas de Zamora. Facultad de Ingeniería (UNLZ); Argentina
Fil: Pereyra Osenda, A. Universidad Nacional de Hurlingham. Instituto de Tecnología e Ingeniería (UNAHUR); Argentina
Fil: Sánchez Egea, A. J. Universitat Politècnica de Catalunya. Department of Mechanical Engineering (UPC); España
description Machinability tests play a crucial role in the metalworking industry despite their inherent cost and time requirements. This study aims to introduce a novel approach by establishing a correlation between the dry wear turning and pin-on-disc tests, potentially enabling their interchangeability. The industry is particularly interested in this challenge due to the simplifed implementation and reduced costs and time compared to the conventional turning test. The correlation between the dry wear turning and pin-on-disc tests was investigated using three low carbon steel grades (12L14, 1212, and 1018) and three medium cutting speeds (150, 180, and 240 m/min). Additionally, a comprehensive cost-energy comparison is conducted to underscore the signifcance of identifying a laboratory test equivalent to the traditional machinability test. The obtained results reveal a strong correlation between both wear tests. Furthermore, the relative cost analysis demonstrates that the pin-on-disc test costs only 14% of the long-duration turning test, emphasizing its cost-efectiveness.
publishDate 2023
dc.date.none.fl_str_mv 2023
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv 2023MartinezKrahmerD.pdf
https://app.inti.gob.ar/greenstone3/sites/localsite/collect/nuevadc/index/assoc/2023Mart.dir/doc.pdf
identifier_str_mv 2023MartinezKrahmerD.pdf
url https://app.inti.gob.ar/greenstone3/sites/localsite/collect/nuevadc/index/assoc/2023Mart.dir/doc.pdf
dc.language.none.fl_str_mv eng
language eng
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
https://creativecommons.org/licenses/by/4.0/
openAccess
eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by/4.0/
openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Springer
publisher.none.fl_str_mv Springer
dc.source.none.fl_str_mv Journal of the Brazilian Society of Mechanical Sciences and Engineering, 45(647)
reponame:Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI)
instname:Instituto Nacional de Tecnología Industrial
reponame_str Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI)
collection Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI)
instname_str Instituto Nacional de Tecnología Industrial
repository.name.fl_str_mv Repositorio Institucional del Instituto Nacional de Tecnología Industrial (INTI) - Instituto Nacional de Tecnología Industrial
repository.mail.fl_str_mv pfalcato@inti.gob.ar
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score 12.559606

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